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Many products in confectionery
industry are coated with sugar or a sugar
substitute.
The coating is applied in a
water-based suspension, this is sprayed over the
centres in a rotating pan. Air is then blown on
or through the product in order
to evaporate the moisture. This process is repeated
many times over to obtain
the final percentage of coating required. Many
of these centres are thermally
sensitive so a high air temperature is not desirable.
Within the coating process
most of the time is used to dry the product in
sequential cycles. The drying time can amount
up to 90% of the total coating
time.
The attention has to be focused
on getting a constant flow of dry air in order
to
maximize production capacity.
This has to be achieved with a uniform process
drying time throughout the year.
This drying time is not affected by seasonal variations.
The optimum system for this application is one
that produces dry air via sorption dehumidification
combined with refrigeration and heating.
Ambient air is filtered and
pre-cooled, reducing its moisture content
to the Sorption Dehumidifier. This cooling is
essential during the summer season as it enables
the system to reach the low dew points required.
After dehumidification the
air is cooled or re-heated to obtain the required
temperature for the process.
This combined air handling
system has the following advantages:
Clean filtered air.
Ambient air is used affording an energy
saving from the factories air conditioning plant
and equipment.
There are no seasonal variations because
the conditioned air is constant throughout the
year, therefore the production process time is
predictable.
The total process time is reduced by up
to 35%. The very low moisture level of the air
allows for a rise in production capacity and affords
a better quality product.
Pay back time of the initial investment
is no more than 10 to 12 months.
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